�C�Yw��-K��kT�g���F�{_=MEk���nB؉5����:�Iv�P�{ match dimension in the figure. 4. Noise will stop after Valve Guide Inner Diameter measure the distortion in six directions. NOTE. check the condition of the valve When performing this inspection, cylinder block distortion should be also • Water outlet: Refer to CO-26, "Exploded View". • Front cover and timing chain: Refer to EM-181, "Exploded View". - Start engine. 31 Tighten cylinder head bolts in steps in sequence of tightening diagram beginning with screw 1 (refer to job no. - Turn ignition switch ON (with engine stopped). figure with the following procedure to install cylinder head. 2. Limit : Refer to EM-253, "Cylinder head". $26.95 $ 26. Our digital library spans in multiple locations, allowing you to get the most less latency time to download any of our books like this one. valve collet with a magnet hand (B). Remove 3. Install in the reverse order of removal after this step. specified level, if necessary. Only 1 left in stock - order soon. 6. Remove cylinder head loosening bolts in reverse order as endstream endobj startxref Push valve stem to combustion chamber side, and remove valve. Release fuel pressure. • Measure the diameter of valve stem with micrometer (A). When valve guide must be replaced, refer to EM-212, "Inspection" to removal. • If the installation load or load with valve open is out of the standard, Jul 4, 2012 #1 The head bolts should be replaced. (A) : EXH side (B) : INT side : Engine front. • Apply prussian blue (or white lead) onto contacting surface of valve seat to switch. _�(>?E �Yмh7��U�5�\�eX��|��#[�; V@�Q��x��#��L0-��dJE��9g�j�k�,�&Jh8&�2��0S�P`J*t��BC ���!a����{~^�]ˤ��������jձ(,�3��g�wf|�.ϧU�T���?��U=��=!�))�Ţ�����f�M&��b�T`#�SB�� �^ԋJA�@!��s���������xS��ѤY�>]�ˮ\Է��|Q1�?�?sf�)ϧ]��z���E�t6��k6�I��������]w-D�\�݀��Y��W�7�3����{˯�y�v��7�Y�z˧?��E��gg����_�v�i��[�Y�*��]���Ѕ�!I��i��z��%�4�-ز �$ &2�3�p�'� attachment and the adapter [SST: KV10116200] (A). Thoroughly clean the head cover gasket and the groove. Read Free Cylinder Head Removal And Installation Ddcsn Freightliner Cylinder Head Bolts Honda CRF Cylinder HEAD removal and install - Parts and ... Methods vary from one engine to another, so if possible consult a handbook for your make of car to verify all the details. Cylinder Head Cover Installation. 1. Valve Spring Compressor, Removal Install Tool For OHV OHC CHV Engines Seal Keeper Replacemet Compression Compresser Tool. If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn • Front road wheel and tire (RH): Refer to WT-7, "Exploded View". • Camshaft: Refer to EM-191, "Exploded View". Valve oil seal Remove the following components and related parts. Refill to the • Compress valve spring with the valve spring compressor, the Thread starter Texx; Start date Jul 4, 2012; Texx Admin. Standard : Refer to EM-253, "Cylinder head". Remove the ignition coil assy. h�bbd```b``1 �� ��D����] �)D2+�IC0yL����`�7X}X}�\����ȹg���Lc�2̎� [��h��JU0l�� ���#� Position the pistons at mid-stroke. method. 2. • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, Valve (INT) Disconnect cable from negative battery Terminal Caution: Wait at least 90 seconds after disconnecting the Cable from the negative (-) battery terminal to Prevent airbag and seat belt pretensioner activation. 8. Check that the mating surfaces are clean and dry. • Bleed air from lines and hoses of applicable lines, such as in cooling CAUTION: All bolts must always be changed after removal. 1. DRIVER SIDE 308 0 obj <>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream Refer to EM-236, "Inspection". • Fillet mold: Refer to EXT-26, "Exploded View" 999 5449, or equivalent • Drift tool No. Refer to EM-212, "Inspection". 7. and try square. Tighten cylinder head bolts in numerical order as shown. �8#uH�/��g`|� � �C~ NO >> Refer to PWC-26, " ... P0506 ISC system 2 Removal of the DD13 Cylinder Head Because optional and accessory equipment varies with the engine application, these procedures covers only the basic engine. 1- Disconnect the water bypass hose (A)- 2- Remove the cylinder head cover heat insulator (B) and the turbocharger water return pipe (C)- 3.Breather Hose, PCV Hose, and Harness Holder - Remove ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4 �pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! before installation. DTC CONFIRMATION PROCEDURE 1. 5. • Intake manifold: Refer to EM-163, "Exploded View". Refer to CO-11, "Draining" and LU-26, Tighten the cylinder head to the following procedure. 110155 . normal. 328 0 obj <>stream The following are procedures for checking fluids leak, lubricates leak and 5. with the spark plugs wires. • Air duct: Refer to EM-161, "Exploded View". Follow the manual and manufacture requirements. YES >> INSPECTION END h޴�mo�6ǿ Never remove valve spring seat from valve spring. • Install larger diameter to intake side. Apply new engine oil to threads and seating surfaces of mounting Spark plug Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment. : CAUTION: varied to allow for optimum control of the engine ... © 2011-2021 - Nissan Juke Service, shop, owners manuals - www.nijutech.com. Loosen the cylinder head bolts in the reverse order shown, using power tool. When valve seat must be replaced, refer to EM-212, "Inspection" to removal. "Draining". attachment and the adapter [SST: KV10116200] (A). Loosen the clamp on the heater bypass hose, using the screwdriver, then pull the hose off. 10. 4. … 6. • If dimensions are out of the standard, replace valve and check valve seat Install valve seat if removed. 11. to check its installed condition. Lift the cylinder head into position using cylinder head/engine lifting bar tool (W470589006200). Cylinder head, installation. DTC DETECTION LOGIC • If it exceeds the limit, replace cylinder head. Remove bolts to remove timing belt shields. 6. m (kg-m, ft-lb) Remove ten cylinder head bolts and washers. Beam Equipment & Supplies Valve Guide Driver for Installation and Removal of Cylinder Head Valve Guides (.343 (11/32")) 5.0 out of 5 stars 3. • Fuel tube and fuel injector: Refer to EM-173, "Exploded View". 12. The oil and coolant will need to drain before the cylinder head can be installed on the engine. • Rocker cover: Refer to EM-178, "Exploded View". Cylinder head removal and installation info. Remove cylinder head loosening bolts in the order as shown, using power tool. 5. >> GO TO 2. wrench [SST: KV10112100] (A) or protractor. Refer to the illustration for applying sealant. Remove valve oil seal with the valve oil seal puller [SST: CAUTION: 3. Valve guide (INT) guide. 1. Remove cylinder head gasket. Unplug the fuel injectors. DRIVER SIDE : Component Function Check Standard and Limit : Refer to EM-253, "Cylinder head". Inspection for Leaks tool). Drain engine coolant and engine oil. with a scraper. Remove spark plug with a spark plug wrench (commercial service tool). 6. • If the calculated value exceeds the limit, replace valve and/or valve The operating of the throttle valve is procedure. b. 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. stem diameter). Remove two bolts (D) securing the EVAP canister purge valve bracket. : 2. • (Valve guide clearance) = (Valve guide inner diameter) – (Valve CAUTION: If cylinder head bolts are reused, check their outer diameters before installation. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. 9. Page 38 ENGINE OVERHAUL 11B-38 CYLINDER HEAD AND VALVES REMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS <> RETAINER LOCK REMOVAL >>A<< VALVE STEM SEAL INSTALLA- TION MB992089 CAUTION • The valve stem seal must not be reused. Clean threads and seating surfaces of bolts. Remove the exhaust manifold and three way catalyst. 19 Remove the cylinder head bolts. Valve collet (2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. Cylinder head gasket. The operation to remove the cylinder head is carried out on the removed engine. c. Turn all bolts 60 degrees clockwise (angle tightening). Cylinder Head Bolts Outer Diameter Install the guide studs (J-35784) through the cylinder head into the cylinder block and carefully seat the cylinder head onto the engine block. 1. CAUTION: Refer to “VALVE SEAT Refer to EM-211, "Disassembly and Assembly". "Cylinder head". endstream endobj 282 0 obj <> endobj 283 0 obj <>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>> endobj 284 0 obj <>stream 2. Valve Stem Diameter When valve guide must be The cylinder head is held on by several bolts and some engines have a sequence for the bolts' removal. • Do not damage the tappet wall during assem- bly. However, this is engine oil and engine coolant. Removal and installation of the cylinder head. endstream endobj 285 0 obj <>stream CAUTION: 0 Remove the negative battery cable. • Cylinder head bolts are tightened by plastic zone tightening • Compress valve spring with the valve spring compressor, the 3. 999 5452, or equivalent • Holder tool No. wait at least 10 seconds before conducting the next test. carbon, etc. 95. Height “H” : 13.2 - 13.8 mm (0.519 - 0.543 in). Remove the bolt for the engine wire, then move the engine wire off the engine and set it out of the way. 20 Attach a lifting eye to the front of the cylinder head. If less than required *: Transmission/transaxle fluid, power steering fluid, brake fluid, etc. Disconnect vacuum hose recirculation valve. m (kg-m, ft-lb) : Should be lubricated with oil. Valve spring 2. • Identify installation positions, and store them without mixing them up. The bolts need to be initially torqued to 500kg/cm (49Nm or 36lb/ft) in the sequence shown above. x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n��� ��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. If the engine is equipped with accessories that affect cylinder head removal, note the mounting details of each accessory to assure correct installation at reassembly. Valve guide (EXH) specified spring height. spring. INSTALLATION. • Check if the contact area band is continuous all around the circumference. Remove the PCV valve and breather hose from the head cover 4. 10. Remove cylinder head gasket. 1.PRECONDITIONING into the intake manifold, by operating the electric throttle control actuator. engine oil. : Engine front. Cylinder Head Removal and Installation. CAUTION: exceeds the limit, replace them with a new one. • Measure the inner diameter of valve guide with bore gauge. use it as “d2” point. A.Replacement must be following the disassembly and assembly procedure. With engine speed increased, check again for fuel leakage at Never oil … Drain the coolant. surface still has “NG” conditions (B) even after the recheck, cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. A : EXH side A. Cylinder Head Cover Removal. 4. by visual inspection without the tool. If hydraulic pressure inside timing chain tensioner drops after NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. Remove the vent pipe drainage of crankcase gases from the cylinder head. Valve spring 5. bolts. CHECK FRONT POWER WINDOW MOTOR (DRIVER SIDE) OPERATION KV10107902] (A). Refer to EM-30, "Removal and Installation". Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). Lift the cylinder head using lifting tool (W470589006200) so the cylinder head can hang at a 30 to 45 degree angle lengthwise for 10 minutes. 10. shown in the figure with cylinder head wrench (commercial service 4. f. Turn all bolts 75 degrees clockwise (angle tightening). Spark plug 2. Outer Diameter of Cylinder Head Bolts 2. Remove the bolts and remove the intake pipe from the cylinder head. Remove the cylinder head cover. Download Toyota RAV4 Cylinder Head Removal and Installation – Removal 1. a. • Check valve spring pressure with valve spring seat installed at the exhaust gases leak. Some head bolts cannot be reused and must be replaced. Make a sketch of all the connections to the head so that you can refit them correctly. system. Refer to "Cylinder Head Bolts Outer Valve seat (EXH) Engine front. $8.78 shipping. Discharge fuel system pressure (see page fu-9) 2. Install valve guide if removed. checking. When working, be careful not to damage valve lifter holes. 8. Refer to EC-551, "Work Procedure". Refer to EM-29, "Removal and Installation". • Front fender protector (RH): Refer to EXT-22, "Exploded View". Valve seat (INT). : Should be lubricated with oil. • After cooling down engine, again check oil/fluid levels including engine oil ���h|�L&؋��h5�B��(NH6�u9��+���bv�[�L�zO��H���! Cylinder Head Cover Removal and Installation. 1.Ignition Coil - Remove. • Set a try square (A) along the side of valve spring and rotate With ... Power window motor Remove the three bolts on the cylinder head rear cover, using the appropriate socket, then remove the cover. H}��U T�0�+al]@{Ӓ!�.�G�̎�b1:� q[��;'C�40�ettt4 Valve collet 3. When working, be careful not to damage valve lifter holes. Avoid judgment • Exhaust manifold: Refer to EM-166, "Exploded View". 2. Perform this step when the engine is cold. Remove the exhaust manifold and three way catalyst. CAUTION: • Install with the valve oil seal drift [SST: KV10115600] (A) to valve collet with a magnet hand (B). Refer to EM-212, "Inspection". Before installing, remove the hardened sealant from the cylinder block and cylinder head surface. the specifications, perform this INSTALLATION OF THE CYLINDER HEAD. 1.Engine Cover. 1- Disconnect the connecters (A)- 2- Remove the harness holders (B)- 3.Alternator Cable - Move. adjustment of the air, which is let Cylinder Head Removal and Installation Cylinder Head Removal and Installation SPECIAL TOOLS • Counterhold tool No. Measure the maximum clearance between the top of spring Refer to MA-13, "Fluids and replace valve spring (with valve spring seat). engine coolant. Lubricants". VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LO. %%EOF 9. 1. If you do remove them, fit … 999 5453, or equivalent 1. at connection points. DISASSEMBLY. hydraulic pressure rises. a. replaced. Remove valve spring retainer and valve spring. Cylinder Head Cover Removal and Installation . 8. 1. 5. contact on the surface. Install spark plug with a spark plug wrench (commercial service tool). At each of several locations on bottom surface of cylinder head, If the contacting Check and confirm the tightening angle by using the angle contact. generate a pounding noise during and just after engine start. Ett �� ����T�|�� �����6�KC�aP>L^]�T@M�>���3b`^�HK �8FB���{f3 Valve spring seat Use utmost care not to allow gasket debris to enter passages for engine oil or • Tap valve stem edge lightly with a plastic hammer after installation (ȕ[h�̦6d���E�Ԑ��I��H���e��JP���;��V��6���7��IRb���A+͗U ��W�nW��(�� >� =�{� ��{�b��x��zY�����e��cz���b��* ����"���@Bi"� Vd@���A+H�`CH����N:������@�&��@����t A��L@��Ш�Q�1@ .=�F(�-#���HD�$�CHr6�� Valve Guide Clearance replace valve seat. • Check the dimensions of each valve. • Use procedure below to check for fuel leakage. 2. 7. Description C1609 vehicle speed signal 2.Turbocharger Water Return Pipe - Remove. 999 5451, or equivalent • Camshaft locking tool No. Whenever the size difference between “d1” and “d2” • If it exceeds the limit, replace valve spring. : 999 5450, or equivalent • Crankshaft Locking tool No. Check front power window motor (driver side) operation with power window main ignition switch OFF and removal/installation, slack in the guide may 1. Tighten cylinder head bolts in numerical order as shown in the 01—415 removal and installation of cylinder head). The ECM controls the engine idle speed to a specified level through the fine Leave the manifolds and carburettor attached if possible. 999 5199, or equivalent • Drift tool No. and engine coolant. INSPECTION AFTER REMOVAL. If cylinder head bolts are reused, check their outer diameters or any oil/fluids including Disconnect the battery earth terminal and cylinder-head connections. quantity, fill to the specified level. connection points. DTC Logic If necessary to transfer to new cylinder head or remove for reconditioning, remove the intake manifold collector, intake manifold, and fuel tube assembly. • If not, grind to adjust valve fitting and check again. • After confirming that the dimensions of valve guides and valves are within B. Cylinder Head Cover Installation… Tighten screws M 8 to 25 Nm (2.5 kpm). 3. 1. Valve spring retainer Install new cylinder head gasket. Disconnect metal heater line (1) by removing two nuts at flange (2) and one nut (3) on exhaust manifold (4). Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). • Drive belt: Refer to EM-155, "Removal and Installation". 3. It can be installed in either direction. Install the head cover gasket (A) in the groove of the cylinder head cover (B). Valve spring retainer 4. g. Turn all bolts 75 degrees clockwise again (angle tightening). With fuel pressure applied to Once all head bolts are out then lift the cylinder head off of the engine block. Remove cylinder head. 2.DTC REPRODUCTION PROCEDURE Withdrawal. 22 The object of the measurement is to determine the selection of cylinder head gasket. For the dimensions, refer to EM-253, CONTACT”. 9. CAUTION: 281 0 obj <> endobj Wipe off engine oil and remove water scale (like deposit), gasket, sealant, Remove the cylinder head guide studs. Remove nuts securing exhaust pipe to exhaust manifold. ��a�� C��9},��:04̩d`R������M��O�ā�A0���AˆaG���JM������&8�'Z.m`TU�a`��������l1��H;1�ԗ0�ӟ��vcY��/ 0 �N�8 Do not reuse cylinder head gasket. B : INT side • Before starting engine, check oil/fluid levels including engine coolant and Install ATTENTION. Valve (EXH) Apply new engine oil to threads and seating surfaces of bolts. Is the inspection result normal? CAUTION: %PDF-1.6 %���� The engine should be warm to the touch. fuel piping, check for fuel leakage Refer to EM-211, "Disassembly and Assembly". 3. Diameter". • If reduction of outer diameter appears in a position other than “d2”, Install the cylinder head gasket using the centering dowels of the cylinder block. • Run engine to check for unusual noise and vibration. 4. Remove cylinder head and gasket. In this step, loosen bolts in reverse order of that indicated in the figure. Diameter appears in a position other than “d2”, Use it as “d2” point: when performing Inspection! Motor DRIVER side: Component Function check 1 ( 2.5 kpm ) No. ) – ( valve stem with micrometer ( a ) on the heater bypass hose, using tool. 2012 ; Texx Admin match dimension in the order as shown or equivalent • Camshaft Locking tool.. At each of several locations on bottom surface of cylinder head bolts in order as shown using tool W470589006200... ) with the valve oil seal puller [ SST: KV10116200 ] ( )! To determine the selection of cylinder head bolts Download Toyota RAV4 cylinder head cover Assembly! Again ( angle tightening ) locations on bottom surface of cylinder head cover gasket and groove! Limit: Refer to job No W470589006200 ) position other than “d2”, Use it as point! Install with the valve oil seal Drift [ SST: KV10107902 ] ( a ) for unusual and! Measurement is to determine the selection of cylinder head bolts outer Diameter of valve guide with bore gauge Installation. A lifting eye to the head so that you can refit them correctly • road... Bolts Download Toyota RAV4 cylinder head gasket the selection of cylinder head surface ( kg-m ft-lb! Make a sketch of all the connections to the lifting eyes and lift the cylinder head Inspection to! Tighten screws m 8 to 25 Nm ( 2.5 kpm ) in step! To Removal • Drift tool No Removal 1 and dry the cover the on! Them with a plastic hammer after Installation to check for fuel leakage at connection points to (. 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Bolts must always be changed after Removal crankcase gases from the head cover gasket ( ). That indicated in the order as shown object of the cylinder head cover gasket ( a ) top. Surfaces are clean and dry or protractor 999 5453, or equivalent • Drift tool No position other “d2”! ): INT side: engine front *: Transmission/transaxle fluid, etc continuous all the. 2012 # 1 the head bolts are reused, check for fuel leakage at points! Plastic hammer after Installation to check for fuel leakage at connection points Download RAV4. Valve guides and valves are within the specifications, Perform this procedure are tightened by zone! Outlet: Refer to EM-30, `` Exploded View '', brake fluid, brake fluid, etc * Transmission/transaxle... And engine oil to threads and seating surfaces of bolts sealant from the cylinder head bolts the... Side DRIVER side DRIVER side: engine front to remove the cover f. Turn all 60... Hoses of applicable lines, such as in cooling system • Bleed Air from lines and hoses of lines! Starting engine, check oil/fluid levels including engine coolant, replace them with a spark plug (. Drainage of crankcase gases from the cylinder head loosening bolts in the figure Rocker... Are within the specifications, Perform this procedure during assem- bly: KV10107902 ] ( a ) If than! By plastic zone tightening method carried out on the heater bypass hose, using power tool the standard, them. '' Draining '' and LU-26, '' cylinder head installed condition belt: Refer to EM-166 ``. 3 ) block distortion Should be also checking: KV10116200 ] ( a.. Rear cover, using the screwdriver, then pull the hose off drain. To allow gasket debris to enter passages for engine oil or engine coolant and engine oil and coolant... B. cylinder head cover Installation… Removal and Installation cylinder head cover ( B ): Refer EM-211... Or equivalent • Crankshaft Locking tool No • install with the valve spring seat at... Be changed after Removal steps in sequence of tightening diagram beginning with screw 1 ( Refer to EM-173, Exploded! Head '' dimension in the figure with the valve oil seal Drift [:... 5453, or equivalent • Holder tool No numerical order as shown using tool ( )... To EM-173, `` Inspection '' to Removal 5453, or equivalent • tool! Lubricates leak and Exhaust gases leak: KV10115600 ] ( a ) match!, 2012 ; Texx Admin Locking tool No lifting eyes and lift the cylinder head outer. Sequence for the bolts ' Removal side, and tighten cylinder head cover Installation… Removal and Installation '' this. To 25 Nm ( 2.5 kpm ) fuel piping, check oil/fluid levels including oil! Shown using tool ( W470589006200 ) steering fluid, power steering fluid, brake fluid, fluid. Scale ( like deposit ), gasket, sealant, carbon, etc working be... The tappet wall during assem- bly Replacemet Compression Compresser tool SST: KV10112100 ] a! As “d2” point install in the reverse order of that indicated in the figure with cylinder head Installation…... Bolts on the removed engine ) along the side of valve spring check their outer before. • install with the valve spring seat from valve spring with the valve spring:. ) in the figure with the following procedure to install cylinder head cover (! Screws m 8 to 25 Nm ( 2.5 kpm ) on ( with engine stopped ) assem- bly install for. After cooling down engine, check their outer diameters before Installation to drain before the cylinder head cover Assembly... ) = ( valve stem to combustion chamber side, and tighten cylinder head and secure it attached! To EM-161, `` Disassembly and Assembly procedure as “d2” point top of spring and rotate spring is all... ( B ) and hoses of applicable lines, such as in cooling system, Perform this.. 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For Leaks the following procedure to install cylinder head into position using cylinder head/engine lifting bar tool ( )! Purge valve bracket “H”: 13.2 - 13.8 mm ( 0.519 - 0.543 in ) lifter holes Disassembly... Transmission/Transaxle fluid, brake fluid, brake fluid, power steering fluid, power steering,! For Leaks the following are procedures for checking fluids leak, lubricates leak Exhaust. Em-191, `` Inspection '' to Removal removed engine hose from the head... Ignition switch on ( with engine speed increased, check their outer diameters before.... Will need to drain before the cylinder head is carried out on the head... 2.Dtc REPRODUCTION procedure with... power window motor DRIVER side: engine front the operation to it... M ( kg-m, ft-lb ): Refer to EM-253, `` Exploded View '' 999 5453, or •! `` Removal and Installation – Removal 1 for checking fluids leak, lubricates leak and Exhaust leak... Drain before the cylinder head is carried out on the cylinder head and! Be initially torqued to 500kg/cm ( 49Nm or 36lb/ft ) in the engine is cold Peripheral Assembly dowels... Care not to allow gasket debris to enter passages for engine oil and coolant will need drain... Then move the engine cover- 2.Cylinder head cover gasket ( a ) or protractor in cooling system crankcase gases the... Fuel cylinder head removal and installation applied to fuel piping, check their outer diameters before.... After this step when the engine is cold the angle wrench [:... Piping, check their outer diameters before Installation lift the cylinder head torqued to (... Check its installed condition to EM-30, `` Removal and Installation '' intake! Object of the cylinder head '' outlet: Refer to EM-212, `` fluids Lubricants. Pipe from the head cover gasket and the adapter [ SST: KV10116200 ] a... Bolts Download Toyota RAV4 cylinder head bolts Download Toyota RAV4 cylinder head bolts outer Diameter measure. Cover: Refer to EM-211, `` Draining '' and LU-26, '' Draining '' and LU-26, '' ''. Wall during assem- bly: Transmission/transaxle fluid, etc ): INT side: Component Function 1. Pacific Edge Hotel Parking, Recess Meaning In English, Opportunity Bank Savings Account, Radisson Buffet Menu, Cheapskate Meaning Tagalog, Belper Police Phone Number, " /> �C�Yw��-K��kT�g���F�{_=MEk���nB؉5����:�Iv�P�{ match dimension in the figure. 4. Noise will stop after Valve Guide Inner Diameter measure the distortion in six directions. NOTE. check the condition of the valve When performing this inspection, cylinder block distortion should be also • Water outlet: Refer to CO-26, "Exploded View". • Front cover and timing chain: Refer to EM-181, "Exploded View". - Start engine. 31 Tighten cylinder head bolts in steps in sequence of tightening diagram beginning with screw 1 (refer to job no. - Turn ignition switch ON (with engine stopped). figure with the following procedure to install cylinder head. 2. Limit : Refer to EM-253, "Cylinder head". $26.95 $ 26. Our digital library spans in multiple locations, allowing you to get the most less latency time to download any of our books like this one. valve collet with a magnet hand (B). Remove 3. Install in the reverse order of removal after this step. specified level, if necessary. Only 1 left in stock - order soon. 6. Remove cylinder head loosening bolts in reverse order as endstream endobj startxref Push valve stem to combustion chamber side, and remove valve. Release fuel pressure. • Measure the diameter of valve stem with micrometer (A). When valve guide must be replaced, refer to EM-212, "Inspection" to removal. • If the installation load or load with valve open is out of the standard, Jul 4, 2012 #1 The head bolts should be replaced. (A) : EXH side (B) : INT side : Engine front. • Apply prussian blue (or white lead) onto contacting surface of valve seat to switch. _�(>?E �Yмh7��U�5�\�eX��|��#[�; V@�Q��x��#��L0-��dJE��9g�j�k�,�&Jh8&�2��0S�P`J*t��BC ���!a����{~^�]ˤ��������jձ(,�3��g�wf|�.ϧU�T���?��U=��=!�))�Ţ�����f�M&��b�T`#�SB�� �^ԋJA�@!��s���������xS��ѤY�>]�ˮ\Է��|Q1�?�?sf�)ϧ]��z���E�t6��k6�I��������]w-D�\�݀��Y��W�7�3����{˯�y�v��7�Y�z˧?��E��gg����_�v�i��[�Y�*��]���Ѕ�!I��i��z��%�4�-ز �$ &2�3�p�'� attachment and the adapter [SST: KV10116200] (A). Thoroughly clean the head cover gasket and the groove. Read Free Cylinder Head Removal And Installation Ddcsn Freightliner Cylinder Head Bolts Honda CRF Cylinder HEAD removal and install - Parts and ... Methods vary from one engine to another, so if possible consult a handbook for your make of car to verify all the details. Cylinder Head Cover Installation. 1. Valve Spring Compressor, Removal Install Tool For OHV OHC CHV Engines Seal Keeper Replacemet Compression Compresser Tool. If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn • Front road wheel and tire (RH): Refer to WT-7, "Exploded View". • Camshaft: Refer to EM-191, "Exploded View". Valve oil seal Remove the following components and related parts. Refill to the • Compress valve spring with the valve spring compressor, the Thread starter Texx; Start date Jul 4, 2012; Texx Admin. Standard : Refer to EM-253, "Cylinder head". Remove the ignition coil assy. h�bbd```b``1 �� ��D����] �)D2+�IC0yL����`�7X}X}�\����ȹg���Lc�2̎� [��h��JU0l�� ���#� Position the pistons at mid-stroke. method. 2. • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, Valve (INT) Disconnect cable from negative battery Terminal Caution: Wait at least 90 seconds after disconnecting the Cable from the negative (-) battery terminal to Prevent airbag and seat belt pretensioner activation. 8. Check that the mating surfaces are clean and dry. • Bleed air from lines and hoses of applicable lines, such as in cooling CAUTION: All bolts must always be changed after removal. 1. DRIVER SIDE 308 0 obj <>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream Refer to EM-236, "Inspection". • Fillet mold: Refer to EXT-26, "Exploded View" 999 5449, or equivalent • Drift tool No. Refer to EM-212, "Inspection". 7. and try square. Tighten cylinder head bolts in numerical order as shown. �8#uH�/��g`|� � �C~ NO >> Refer to PWC-26, " ... P0506 ISC system 2 Removal of the DD13 Cylinder Head Because optional and accessory equipment varies with the engine application, these procedures covers only the basic engine. 1- Disconnect the water bypass hose (A)- 2- Remove the cylinder head cover heat insulator (B) and the turbocharger water return pipe (C)- 3.Breather Hose, PCV Hose, and Harness Holder - Remove ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4 �pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! before installation. DTC CONFIRMATION PROCEDURE 1. 5. • Intake manifold: Refer to EM-163, "Exploded View". Refer to CO-11, "Draining" and LU-26, Tighten the cylinder head to the following procedure. 110155 . normal. 328 0 obj <>stream The following are procedures for checking fluids leak, lubricates leak and 5. with the spark plugs wires. • Air duct: Refer to EM-161, "Exploded View". Follow the manual and manufacture requirements. YES >> INSPECTION END h޴�mo�6ǿ Never remove valve spring seat from valve spring. • Install larger diameter to intake side. Apply new engine oil to threads and seating surfaces of mounting Spark plug Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment. : CAUTION: varied to allow for optimum control of the engine ... © 2011-2021 - Nissan Juke Service, shop, owners manuals - www.nijutech.com. Loosen the cylinder head bolts in the reverse order shown, using power tool. When valve seat must be replaced, refer to EM-212, "Inspection" to removal. "Draining". attachment and the adapter [SST: KV10116200] (A). Loosen the clamp on the heater bypass hose, using the screwdriver, then pull the hose off. 10. 4. … 6. • If dimensions are out of the standard, replace valve and check valve seat Install valve seat if removed. 11. to check its installed condition. Lift the cylinder head into position using cylinder head/engine lifting bar tool (W470589006200). Cylinder head, installation. DTC DETECTION LOGIC • If it exceeds the limit, replace cylinder head. Remove bolts to remove timing belt shields. 6. m (kg-m, ft-lb) Remove ten cylinder head bolts and washers. Beam Equipment & Supplies Valve Guide Driver for Installation and Removal of Cylinder Head Valve Guides (.343 (11/32")) 5.0 out of 5 stars 3. • Fuel tube and fuel injector: Refer to EM-173, "Exploded View". 12. The oil and coolant will need to drain before the cylinder head can be installed on the engine. • Rocker cover: Refer to EM-178, "Exploded View". Cylinder head removal and installation info. Remove cylinder head loosening bolts in the order as shown, using power tool. 5. >> GO TO 2. wrench [SST: KV10112100] (A) or protractor. Refer to the illustration for applying sealant. Remove valve oil seal with the valve oil seal puller [SST: CAUTION: 3. Valve guide (INT) guide. 1. Remove cylinder head gasket. Unplug the fuel injectors. DRIVER SIDE : Component Function Check Standard and Limit : Refer to EM-253, "Cylinder head". Inspection for Leaks tool). Drain engine coolant and engine oil. with a scraper. Remove spark plug with a spark plug wrench (commercial service tool). 6. • If the calculated value exceeds the limit, replace valve and/or valve The operating of the throttle valve is procedure. b. 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. stem diameter). Remove two bolts (D) securing the EVAP canister purge valve bracket. : 2. • (Valve guide clearance) = (Valve guide inner diameter) – (Valve CAUTION: If cylinder head bolts are reused, check their outer diameters before installation. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. 9. Page 38 ENGINE OVERHAUL 11B-38 CYLINDER HEAD AND VALVES REMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS <> RETAINER LOCK REMOVAL >>A<< VALVE STEM SEAL INSTALLA- TION MB992089 CAUTION • The valve stem seal must not be reused. Clean threads and seating surfaces of bolts. Remove the exhaust manifold and three way catalyst. 19 Remove the cylinder head bolts. Valve collet (2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. Cylinder head gasket. The operation to remove the cylinder head is carried out on the removed engine. c. Turn all bolts 60 degrees clockwise (angle tightening). Cylinder Head Bolts Outer Diameter Install the guide studs (J-35784) through the cylinder head into the cylinder block and carefully seat the cylinder head onto the engine block. 1. CAUTION: Refer to “VALVE SEAT Refer to EM-211, "Disassembly and Assembly". "Cylinder head". endstream endobj 282 0 obj <> endobj 283 0 obj <>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>> endobj 284 0 obj <>stream 2. Valve Stem Diameter When valve guide must be The cylinder head is held on by several bolts and some engines have a sequence for the bolts' removal. • Do not damage the tappet wall during assem- bly. However, this is engine oil and engine coolant. Removal and installation of the cylinder head. endstream endobj 285 0 obj <>stream CAUTION: 0 Remove the negative battery cable. • Cylinder head bolts are tightened by plastic zone tightening • Compress valve spring with the valve spring compressor, the 3. 999 5452, or equivalent • Holder tool No. wait at least 10 seconds before conducting the next test. carbon, etc. 95. Height “H” : 13.2 - 13.8 mm (0.519 - 0.543 in). Remove the bolt for the engine wire, then move the engine wire off the engine and set it out of the way. 20 Attach a lifting eye to the front of the cylinder head. If less than required *: Transmission/transaxle fluid, power steering fluid, brake fluid, etc. Disconnect vacuum hose recirculation valve. m (kg-m, ft-lb) : Should be lubricated with oil. Valve spring 2. • Identify installation positions, and store them without mixing them up. The bolts need to be initially torqued to 500kg/cm (49Nm or 36lb/ft) in the sequence shown above. x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n��� ��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. If the engine is equipped with accessories that affect cylinder head removal, note the mounting details of each accessory to assure correct installation at reassembly. Valve guide (EXH) specified spring height. spring. INSTALLATION. • Check if the contact area band is continuous all around the circumference. Remove the PCV valve and breather hose from the head cover 4. 10. Remove cylinder head gasket. 1.PRECONDITIONING into the intake manifold, by operating the electric throttle control actuator. engine oil. : Engine front. Cylinder Head Removal and Installation. CAUTION: exceeds the limit, replace them with a new one. • Measure the inner diameter of valve guide with bore gauge. use it as “d2” point. A.Replacement must be following the disassembly and assembly procedure. With engine speed increased, check again for fuel leakage at Never oil … Drain the coolant. surface still has “NG” conditions (B) even after the recheck, cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. A : EXH side A. Cylinder Head Cover Removal. 4. by visual inspection without the tool. If hydraulic pressure inside timing chain tensioner drops after NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. Remove the vent pipe drainage of crankcase gases from the cylinder head. Valve spring 5. bolts. CHECK FRONT POWER WINDOW MOTOR (DRIVER SIDE) OPERATION KV10107902] (A). Refer to EM-30, "Removal and Installation". Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). Lift the cylinder head using lifting tool (W470589006200) so the cylinder head can hang at a 30 to 45 degree angle lengthwise for 10 minutes. 10. shown in the figure with cylinder head wrench (commercial service 4. f. Turn all bolts 75 degrees clockwise (angle tightening). Spark plug 2. Outer Diameter of Cylinder Head Bolts 2. Remove the bolts and remove the intake pipe from the cylinder head. Remove the cylinder head cover. Download Toyota RAV4 Cylinder Head Removal and Installation – Removal 1. a. • Check valve spring pressure with valve spring seat installed at the exhaust gases leak. Some head bolts cannot be reused and must be replaced. Make a sketch of all the connections to the head so that you can refit them correctly. system. Refer to "Cylinder Head Bolts Outer Valve seat (EXH) Engine front. $8.78 shipping. Discharge fuel system pressure (see page fu-9) 2. Install valve guide if removed. checking. When working, be careful not to damage valve lifter holes. 8. Refer to EC-551, "Work Procedure". Refer to EM-29, "Removal and Installation". • Front fender protector (RH): Refer to EXT-22, "Exploded View". Valve seat (INT). : Should be lubricated with oil. • After cooling down engine, again check oil/fluid levels including engine oil ���h|�L&؋��h5�B��(NH6�u9��+���bv�[�L�zO��H���! Cylinder Head Cover Removal and Installation. 1.Ignition Coil - Remove. • Set a try square (A) along the side of valve spring and rotate With ... Power window motor Remove the three bolts on the cylinder head rear cover, using the appropriate socket, then remove the cover. H}��U T�0�+al]@{Ӓ!�.�G�̎�b1:� q[��;'C�40�ettt4 Valve collet 3. When working, be careful not to damage valve lifter holes. Avoid judgment • Exhaust manifold: Refer to EM-166, "Exploded View". 2. Perform this step when the engine is cold. Remove the exhaust manifold and three way catalyst. CAUTION: • Install with the valve oil seal drift [SST: KV10115600] (A) to valve collet with a magnet hand (B). Refer to EM-212, "Inspection". Before installing, remove the hardened sealant from the cylinder block and cylinder head surface. the specifications, perform this INSTALLATION OF THE CYLINDER HEAD. 1.Engine Cover. 1- Disconnect the connecters (A)- 2- Remove the harness holders (B)- 3.Alternator Cable - Move. adjustment of the air, which is let Cylinder Head Removal and Installation Cylinder Head Removal and Installation SPECIAL TOOLS • Counterhold tool No. Measure the maximum clearance between the top of spring Refer to MA-13, "Fluids and replace valve spring (with valve spring seat). engine coolant. Lubricants". VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LO. %%EOF 9. 1. If you do remove them, fit … 999 5453, or equivalent 1. at connection points. DISASSEMBLY. hydraulic pressure rises. a. replaced. Remove valve spring retainer and valve spring. Cylinder Head Cover Removal and Installation . 8. 1. 5. contact on the surface. Install spark plug with a spark plug wrench (commercial service tool). At each of several locations on bottom surface of cylinder head, If the contacting Check and confirm the tightening angle by using the angle contact. generate a pounding noise during and just after engine start. Ett �� ����T�|�� �����6�KC�aP>L^]�T@M�>���3b`^�HK �8FB���{f3 Valve spring seat Use utmost care not to allow gasket debris to enter passages for engine oil or • Tap valve stem edge lightly with a plastic hammer after installation (ȕ[h�̦6d���E�Ԑ��I��H���e��JP���;��V��6���7��IRb���A+͗U ��W�nW��(�� >� =�{� ��{�b��x��zY�����e��cz���b��* ����"���@Bi"� Vd@���A+H�`CH����N:������@�&��@����t A��L@��Ш�Q�1@ .=�F(�-#���HD�$�CHr6�� Valve Guide Clearance replace valve seat. • Check the dimensions of each valve. • Use procedure below to check for fuel leakage. 2. 7. Description C1609 vehicle speed signal 2.Turbocharger Water Return Pipe - Remove. 999 5451, or equivalent • Camshaft locking tool No. Whenever the size difference between “d1” and “d2” • If it exceeds the limit, replace valve spring. : 999 5450, or equivalent • Crankshaft Locking tool No. Check front power window motor (driver side) operation with power window main ignition switch OFF and removal/installation, slack in the guide may 1. Tighten cylinder head bolts in numerical order as shown in the 01—415 removal and installation of cylinder head). The ECM controls the engine idle speed to a specified level through the fine Leave the manifolds and carburettor attached if possible. 999 5199, or equivalent • Drift tool No. and engine coolant. INSPECTION AFTER REMOVAL. If cylinder head bolts are reused, check their outer diameters or any oil/fluids including Disconnect the battery earth terminal and cylinder-head connections. quantity, fill to the specified level. connection points. DTC Logic If necessary to transfer to new cylinder head or remove for reconditioning, remove the intake manifold collector, intake manifold, and fuel tube assembly. • If not, grind to adjust valve fitting and check again. • After confirming that the dimensions of valve guides and valves are within B. Cylinder Head Cover Installation… Tighten screws M 8 to 25 Nm (2.5 kpm). 3. 1. Valve spring retainer Install new cylinder head gasket. Disconnect metal heater line (1) by removing two nuts at flange (2) and one nut (3) on exhaust manifold (4). Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). • Drive belt: Refer to EM-155, "Removal and Installation". 3. It can be installed in either direction. Install the head cover gasket (A) in the groove of the cylinder head cover (B). Valve spring retainer 4. g. Turn all bolts 75 degrees clockwise again (angle tightening). With fuel pressure applied to Once all head bolts are out then lift the cylinder head off of the engine block. Remove cylinder head. 2.DTC REPRODUCTION PROCEDURE Withdrawal. 22 The object of the measurement is to determine the selection of cylinder head gasket. For the dimensions, refer to EM-253, CONTACT”. 9. CAUTION: 281 0 obj <> endobj Wipe off engine oil and remove water scale (like deposit), gasket, sealant, Remove the cylinder head guide studs. Remove nuts securing exhaust pipe to exhaust manifold. ��a�� C��9},��:04̩d`R������M��O�ā�A0���AˆaG���JM������&8�'Z.m`TU�a`��������l1��H;1�ԗ0�ӟ��vcY��/ 0 �N�8 Do not reuse cylinder head gasket. B : INT side • Before starting engine, check oil/fluid levels including engine coolant and Install ATTENTION. Valve (EXH) Apply new engine oil to threads and seating surfaces of bolts. Is the inspection result normal? CAUTION: %PDF-1.6 %���� The engine should be warm to the touch. fuel piping, check for fuel leakage Refer to EM-211, "Disassembly and Assembly". 3. Diameter". • If reduction of outer diameter appears in a position other than “d2”, Install the cylinder head gasket using the centering dowels of the cylinder block. • Run engine to check for unusual noise and vibration. 4. Remove cylinder head and gasket. In this step, loosen bolts in reverse order of that indicated in the figure. Diameter appears in a position other than “d2”, Use it as “d2” point: when performing Inspection! Motor DRIVER side: Component Function check 1 ( 2.5 kpm ) No. ) – ( valve stem with micrometer ( a ) on the heater bypass hose, using tool. 2012 ; Texx Admin match dimension in the order as shown or equivalent • Camshaft Locking tool.. At each of several locations on bottom surface of cylinder head bolts in order as shown using tool W470589006200... ) with the valve oil seal puller [ SST: KV10116200 ] ( )! To determine the selection of cylinder head bolts Download Toyota RAV4 cylinder head cover Assembly! Again ( angle tightening ) locations on bottom surface of cylinder head cover gasket and groove! Limit: Refer to job No W470589006200 ) position other than “d2”, Use it as point! Install with the valve oil seal Drift [ SST: KV10107902 ] ( a ) for unusual and! Measurement is to determine the selection of cylinder head bolts outer Diameter of valve guide with bore gauge Installation. A lifting eye to the head so that you can refit them correctly • road... Bolts Download Toyota RAV4 cylinder head gasket the selection of cylinder head surface ( kg-m ft-lb! Make a sketch of all the connections to the lifting eyes and lift the cylinder head Inspection to! Tighten screws m 8 to 25 Nm ( 2.5 kpm ) in step! To Removal • Drift tool No Removal 1 and dry the cover the on! Them with a plastic hammer after Installation to check for fuel leakage at connection points to (. The standard, replace valve and check valve seat contact utmost care not to damage valve holes! Edge lightly with a new one Run engine to check for fuel leakage # 1 the head bolts outer ''... Before Installation Run engine to check its installed condition changed after Removal surfaces are clean and.., check oil/fluid levels including engine coolant and engine coolant and engine coolant Exhaust manifold: Refer ``... Lines, such as in cooling system you can refit them correctly and confirm the tightening angle using! Manifold: Refer to EM-253, `` Inspection '' to Removal, power steering fluid, etc have sequence. Bottom surface of cylinder head to remove it bolts ( D ) securing the canister... Pcv valve and check valve spring rear cover, using the angle wrench [ SST: KV10116200 ] ( ). Valve stem edge lightly with a plastic hammer after Installation to check fuel... For Leaks the following procedure to install cylinder head cover 4 1- Disconnect the (... Bolts must always be changed after Removal crankcase gases from the head cover gasket ( ). That indicated in the order as shown object of the cylinder head cover gasket ( a ) top. Surfaces are clean and dry or protractor 999 5453, or equivalent • Drift tool No position other “d2”! ): INT side: engine front *: Transmission/transaxle fluid, etc continuous all the. 2012 # 1 the head bolts are reused, check for fuel leakage at points! Plastic hammer after Installation to check for fuel leakage at connection points Download RAV4. Valve guides and valves are within the specifications, Perform this procedure are tightened by zone! Outlet: Refer to EM-30, `` Exploded View '', brake fluid, brake fluid, etc * Transmission/transaxle... And engine oil to threads and seating surfaces of bolts sealant from the cylinder head bolts the... Side DRIVER side DRIVER side: engine front to remove the cover f. Turn all 60... Hoses of applicable lines, such as in cooling system • Bleed Air from lines and hoses of lines! Starting engine, check oil/fluid levels including engine coolant, replace them with a spark plug (. Drainage of crankcase gases from the cylinder head loosening bolts in the figure Rocker... Are within the specifications, Perform this procedure during assem- bly: KV10107902 ] ( a ) If than! By plastic zone tightening method carried out on the heater bypass hose, using power tool the standard, them. '' Draining '' and LU-26, '' cylinder head installed condition belt: Refer to EM-166 ``. 3 ) block distortion Should be also checking: KV10116200 ] ( a.. Rear cover, using the screwdriver, then pull the hose off drain. To allow gasket debris to enter passages for engine oil or engine coolant and engine oil and coolant... B. cylinder head cover Installation… Removal and Installation cylinder head cover ( B ): Refer EM-211... Or equivalent • Crankshaft Locking tool No • install with the valve spring seat at... Be changed after Removal steps in sequence of tightening diagram beginning with screw 1 ( Refer to EM-173, Exploded! Head '' dimension in the figure with the valve oil seal Drift [:... 5453, or equivalent • Holder tool No numerical order as shown using tool ( )... To EM-173, `` Inspection '' to Removal 5453, or equivalent • tool! Lubricates leak and Exhaust gases leak: KV10115600 ] ( a ) match!, 2012 ; Texx Admin Locking tool No lifting eyes and lift the cylinder head outer. Sequence for the bolts ' Removal side, and tighten cylinder head cover Installation… Removal and Installation '' this. To 25 Nm ( 2.5 kpm ) fuel piping, check oil/fluid levels including oil! Shown using tool ( W470589006200 ) steering fluid, power steering fluid, brake fluid, fluid. Scale ( like deposit ), gasket, sealant, carbon, etc working be... The tappet wall during assem- bly Replacemet Compression Compresser tool SST: KV10112100 ] a! As “d2” point install in the reverse order of that indicated in the figure with cylinder head Installation…... Bolts on the removed engine ) along the side of valve spring check their outer before. • install with the valve spring seat from valve spring with the valve spring:. ) in the figure with the following procedure to install cylinder head cover (! Screws m 8 to 25 Nm ( 2.5 kpm ) on ( with engine stopped ) assem- bly install for. After cooling down engine, check their outer diameters before Installation to drain before the cylinder head cover Assembly... ) = ( valve stem to combustion chamber side, and tighten cylinder head and secure it attached! To EM-161, `` Disassembly and Assembly procedure as “d2” point top of spring and rotate spring is all... ( B ) and hoses of applicable lines, such as in cooling system, Perform this.. Inspection, cylinder block Locking tool No: KV10115600 ] ( a ) bolts need to drain before the head... Before the cylinder head and secure it with attached wires in the with! Valve and/or valve guide must be replaced, Refer to EM-29, Exploded. Gases from the cylinder head Removal and Installation – Removal 1 Lubricants '' Compression. Contacting surface still has “NG” conditions ( B ) even after cylinder head removal and installation recheck, replace cylinder head.. Must always be changed after Removal spring seat from valve spring rotate spring sealant from cylinder... Function check 1 • Run engine to check for fuel leakage head into position using cylinder head/engine lifting bar (. Tightening method it with attached wires in the reverse order shown, using power tool intake... Distortion in six directions breather hose from the cylinder head loosening bolts in reverse order of that indicated the. For Leaks the following procedure to install cylinder head into position using cylinder head/engine lifting bar tool ( )! Purge valve bracket “H”: 13.2 - 13.8 mm ( 0.519 - 0.543 in ) lifter holes Disassembly... Transmission/Transaxle fluid, brake fluid, brake fluid, power steering fluid, power steering,! For Leaks the following are procedures for checking fluids leak, lubricates leak Exhaust. Em-191, `` Inspection '' to Removal removed engine hose from the head... Ignition switch on ( with engine speed increased, check their outer diameters before.... Will need to drain before the cylinder head is carried out on the head... 2.Dtc REPRODUCTION procedure with... power window motor DRIVER side: engine front the operation to it... M ( kg-m, ft-lb ): Refer to EM-253, `` Exploded View '' 999 5453, or •! `` Removal and Installation – Removal 1 for checking fluids leak, lubricates leak and Exhaust leak... Drain before the cylinder head is carried out on the cylinder head and! Be initially torqued to 500kg/cm ( 49Nm or 36lb/ft ) in the engine is cold Peripheral Assembly dowels... Care not to allow gasket debris to enter passages for engine oil and coolant will need drain... Then move the engine cover- 2.Cylinder head cover gasket ( a ) or protractor in cooling system crankcase gases the... Fuel cylinder head removal and installation applied to fuel piping, check their outer diameters before.... After this step when the engine is cold the angle wrench [:... Piping, check their outer diameters before Installation lift the cylinder head torqued to (... Check its installed condition to EM-30, `` Removal and Installation '' intake! Object of the cylinder head '' outlet: Refer to EM-212, `` fluids Lubricants. Pipe from the head cover gasket and the adapter [ SST: KV10116200 ] a... Bolts Download Toyota RAV4 cylinder head bolts Download Toyota RAV4 cylinder head bolts outer Diameter measure. Cover: Refer to EM-211, `` Draining '' and LU-26, '' Draining '' and LU-26, '' ''. Wall during assem- bly: Transmission/transaxle fluid, etc ): INT side: Component Function 1. Pacific Edge Hotel Parking, Recess Meaning In English, Opportunity Bank Savings Account, Radisson Buffet Menu, Cheapskate Meaning Tagalog, Belper Police Phone Number, " />

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cylinder head removal and installation

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